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  • Roll Forming Machine

    Item No.:

    CZ-002

    Category:


    Summary

    We offer a wide range of services including product and tool design, hot forging, casting, deep draw (cold extrusion), cold heading, high precision CNC machining, surface finishing, and sub-assembly. Our main products are high precision accessories of Power system, electrical and telecommunication industry,

    Our roll forming machine is mainly used in building,the steel structure warehouse,plants,supermarkets,etc.And the suitable material are coating rolled steel,galvanized sheet,etc.

    Message

    Description


    Specification:

    1. Main composition of the machine:

    The machinery line consists of de-coiler with its base, feeding , material feeding and flatting , roll forming machine , hydraulic punching, PLC cut to length system , run out table, control cabinet with PLC.

    2. Technical parameters:

    1

    Material thickness

    1.5-3.0mm

    2

    Raw material

    Steel coil

    3

    Yield Strength

    235Mpa

    4

    Stations

    14 stations

    5

    Material for the rollers

    Gcr15 steel with harden and chrome plate treatment, the surface of the rollers will be mirror polished

    6

    Material for the station

    Support side plate(40mm)

    7

    Shafts

    Diameter: 70mm

    material: Cr 40 with harden treatment.

    8

    Line speed

    4-8m/min (including punching and cutting time)

    9

    Main motor power

    15KW

    10

    Punching method

    Hydraulic punching by PLC controlled

    11

    Hydraulic station power

    5.5KW

    12

    Voltage

    4150V/50HZ/3PH

    13

    Way of control

    PLC cabinet

    14

    Tolerance

    Total Length: 3m±1mm

    15

    Type of transmission

    Most parts chain and some parts of gear

    16

    Length of the line

    22m*1.8m*2m

    17

    Container

    One 40 GP

    18

    Spacer

    The spacers will be electroplating treatment

    19

    Total power

    About 21KW

     

    3. Cutting and the control cabinet:

    Cutting:

    (1) Cutting motion: The main machine automatically stops and then cutting. After the cutting, the main machine will automatically start.

    (2) Material of blade: CR12with heat treatment

    (3) Length measuring: Automatic length measuring

    (4) Tolerance of length: +/- 1.5mm

    Control cabinet: Brand: Panasonic

    (1) Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase (this is can depend on customer request)

    (2) Automatic length measurement:

    (3) Automatic quantity measurement

    (4) Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved

    (5) Length inaccuracy can be amended easily

    (6). Control panel: Button-type switch and touch screen

    (7) Unit of length: millimeter (switched on the control panel)

     

    4. Working Flow:
    De-coiling the sheet -coil strip feeding –material flatting---roll forming --- hydraulic punching---plc control cut to length system -panels to the collecting platform— Finish

     

    5. Packing List details:

    3.5 Tons manual de-coiler

    1 set

    Main roll forming machine

    1 set

    PLC Control cabinet

    1 set

    Hydraulic cutting

    1 set

    Hydraulic punching

    2 set

    Run-out table

    2 set

    Punching mould

    2 set

     

    6. Components:

    Frequency changer

    Panasonic

    PLC

    Yaskawa

    Encoder

    Omron

    Other electrical

    Schneider

     

    Online Message


    Thank you for your attention to us. If you have any needs or comments, please leave us a message.

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