PRODUCTS
Product Category
Roll Forming Machine
Item No.:
CZ-002
Category:
Summary
We offer a wide range of services including product and tool design, hot forging, casting, deep draw (cold extrusion), cold heading, high precision CNC machining, surface finishing, and sub-assembly. Our main products are high precision accessories of Power system, electrical and telecommunication industry,
keywords:
Description
Specification:
1. Main composition of the machine:
The machinery line consists of de-coiler with its base, feeding , material feeding and flatting , roll forming machine , hydraulic punching, PLC cut to length system , run out table, control cabinet with PLC.
2. Technical parameters:
1
Material thickness
1.5-3.0mm
2
Raw material
Steel coil
3
Yield Strength
235Mpa
4
Stations
14 stations
5
Material for the rollers
Gcr15 steel with harden and chrome plate treatment, the surface of the rollers will be mirror polished
6
Material for the station
Support side plate(40mm)
7
Shafts
Diameter: 70mm
material: Cr 40 with harden treatment.
8
Line speed
4-8m/min (including punching and cutting time)
9
Main motor power
15KW
10
Punching method
Hydraulic punching by PLC controlled
11
Hydraulic station power
5.5KW
12
Voltage
4150V/50HZ/3PH
13
Way of control
PLC cabinet
14
Tolerance
Total Length: 3m±1mm
15
Type of transmission
Most parts chain and some parts of gear
16
Length of the line
22m*1.8m*2m
17
Container
One 40 GP
18
Spacer
The spacers will be electroplating treatment
19
Total power
About 21KW
3. Cutting and the control cabinet:
Cutting:
(1) Cutting motion: The main machine automatically stops and then cutting. After the cutting, the main machine will automatically start.
(2) Material of blade: CR12with heat treatment
(3) Length measuring: Automatic length measuring
(4) Tolerance of length: +/- 1.5mm
Control cabinet: Brand: Panasonic
(1) Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase (this is can depend on customer request)
(2) Automatic length measurement:
(3) Automatic quantity measurement
(4) Computer used to control length & quantity. Machine will automatically cut to length and stop when required quantity is achieved
(5) Length inaccuracy can be amended easily
(6). Control panel: Button-type switch and touch screen
(7) Unit of length: millimeter (switched on the control panel)
4. Working Flow:
De-coiling the sheet -coil strip feeding –material flatting---roll forming --- hydraulic punching---plc control cut to length system -panels to the collecting platform— Finish
5. Packing List details:
3.5 Tons manual de-coiler
1 set
Main roll forming machine
1 set
PLC Control cabinet
1 set
Hydraulic cutting
1 set
Hydraulic punching
2 set
Run-out table
2 set
Punching mould
2 set
6. Components:
Frequency changer
Panasonic
PLC
Yaskawa
Encoder
Omron
Other electrical
Schneider
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